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Vacuum Assisted Reflow

Product Functions

HELLER Industries has developed a vacuum module that inserts directly in its reflow oven line to meet new rising demand of high volume, void-free, automated inline soldering. Vacuum module can be inserted in zone directly after reflowing peak (liquidus) has occurred or an IR Panel can be added to the chamber to reach reflow peak under vacuum. Convection reflow with vacuum module is continuous and allows thermal profiles to be directly ported from non-vacuum reflow applications to achieve low COO and high UPH.

ISO Certified

Top Rated

Cost Effective

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Product Features

  • Heller Industries provides optimized cycle (average 30s~60s) to achieve super high UPH.
  • Heller vacuum assisted reflow applies multi-zones to meet various thermal profile requirements.
  • Heller Industries utilizes advanced pumping package with high capacity for fast pump down time.
  • Reflow time under vacuum of 15 seconds was able to achieve <1% total void area spec.
  • Heller adopts high efficient flux collection system to collect the flux and keep tunnel clean.
  • On-the-fly maintenance is available.
  • Chamber exhaust fore line, ball valve, butterfly valve and dry vacuum pump are heated to 150℃ to eliminate flux condensation.
Specification
Model 1808MK5-VR 1911MK5-VR 1912MK5-VR 1936MK5-VR 2043MK5-VR
Oven Length 465cm 590cm 590cm 589cm 680cm
Process Gas Options Air, Nitrogen, Formic Acid, forming gas Air, Nitrogen, Formic Acid, forming gas Air, Nitrogen, Formic Acid, forming gas Air, Nitrogen, Formic Acid, forming gas Air, Nitrogen, Formic Acid, forming gas
Heated Zones Convection: 7 Top / 7 Bottom IR: 3 Top Convection:  10Top / 10 Bottom IR: 3 Top Convection: 11 Top / 11 Bottom IR: 3 Top Convection:  8Top / 8 Bottom IR: 3 Top Convection:  10Top / 10 Bottom IR: 3 Top
Heated Length (Convection/Total) 174cm / 273cm 262cm / 364cm 290cm / 382cm 290cm / 382cm 327cm / 430cm
Cool Zones 2 Top (Bottom Option) 3 Top (Bottom Option) 3 Top (Bottom Option) 3 Top (Bottom Option) 3 Top (Bottom Option)
Max Working Temperature (Convection / IR) Standard: 350°C / 400°C, Option: 400°C / 480°C Standard: 350°C / 400°C, Option: 400°C / 480°C Standard: 350°C / 400°C, Option: 400°C / 480°C Standard: 350°C / 400°C, Option: 400°C / 480°C Standard: 350°C / 400°C, Option: 400°C / 480°C
Min Vacuum Standard: 10 Torr Option: < 10 Torr Standard: 10 Torr Option: < 10 Torr Standard: 10 Torr Option: < 10 Torr Standard: 10 Torr Option: < 10 Torr Standard: 10 Torr Option: < 10 Torr
Max Board Size L500 x W450 x H29(cm) L500 x W450 x H29(cm) L350 x W350 x H29(cm) L350 x W350 x H29(cm) L500 x W450 x H29(cm)
Cleanroom Option Down to Class 1000 Down to Class 1000 Cleanroom Option Down to Class 1000 Cleanroom Option

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