- Multiple insulating layer of oven design, reduces the surface temperature of the oven shell by 10℃ to 20℃, effectively lowering the working environment temperature.
- The improvement of 15% heat transfer efficiency can easily meet the lead-free process requirements of more complex and larger-size soldering products.
- Strengthen the main crane arm to ensure that there is no lateral deformation of the guide rail, and prevent the occurrence of board jamming and falling off .
- The oven adopts a fully closed design for overall protection, effectively protecting nitrogen from easy loss and reducing the gas content to a minimum of 150ppm.
- Low nitrogen consumption, only 20-22m3/H in an oxygen concentration environment of 300-800ppm.
- 95% of the materials on the machine can be recycled
- The new cooling structure design allows most of the exhaust gas to be filtered or recovered before returning to the oven, reducing heat loss and making flux recovery more thoroughly.
- The dual rail structure effectively improves production efficiency, saves energy consumption and production costs.
- The surface temperature of the working oven body is low, and the heat loss is minimal.
Specification
MODEL | JTR-800 / JTR-800-N | JTR-1000 / JTR-1000-N | JTR-1200 / JTR-1200-N | JTR-800D / JTR-800D-N | JTR-1000D / JTR-1000D-N | JTR-1200D / JTR-1200D-N | JTR-800L / JTR-800L-N | JTR-1000L / JTR-1000L-N | JTR-1200L / JTR-1200L-N |
GENERAL | |||||||||
Outside Dimension (L*W*H) | 5520 x 1430x 1530mm | 6300 x 1430 x 1530mm | 7050 x 1430 x 1530mm | 5520 x 1660 x 1530mm | 6300 x 1660 x 1530mm | 7050 x 1660 x 1530mm | 5520 x 1660 x 1530mm | 6300 x 1660 x 1530mm | 7050 x 1660 x 1530mm |
Standard Color | Ripple White | ||||||||
Weight | Approx. 2400KG / 2500KG | Approx. 2700KG / 2800KG | Approx.3000KG / 3100KG | Approx. 2750KG / 2850KG | Approx. 3050KG / 3150KG | Approx. 3350KG / 3450KG | Approx. 2700KG / 2800KG | Approx. 3000KG / 3100KG | Approx. 3300KG / 3400KG |
Number Of Heating Zones | Up8 / Bottom8 | Up10 / Bottom10 | Up12 / Bottom12 | Up8 / Bottom8 | Up10 / Bottom10 | Up12 / Bottom12 | Up8 / Bottom8 | Up10 / Bottom10 | Up12 / Bottom12 |
Length Of Heating Zones | 3110mm | 3890mm | 4640mm | 3110mm | 3890mm | 4640mm | 3110mm | 3890mm | 4640mm |
Number Of Cooling Zones | Up3 / Bottom3 (Cool Air Conversion) | ||||||||
Length Of Cooling Zones | 960mm | ||||||||
Exhaust Volume | 10 M3 / min x 2 Exhausts | ||||||||
Standard Feature Of Control System | |||||||||
Electric Supply Required | 3 phase, 380V 50/60Hz (Optional: 3 phase, 220V 50/60Hz) | ||||||||
Electric Power Required | 64KW / 67KW | 80KW / 83KW | 93KW / 97KW | 64KW / 67KW | 80KW / 83KW | 101KW / 105KW | 64KW / 67KW | 80KW / 83KW | 101KW / 105KW |
Power For Warm Up | 30KW / 32KW | 36KW / 38KW | 40KW / 42KW | 32KW / 34KW | 38KW / 40KW | 42KW / 44KW | 32KW / 34KW | 38KW / 40KW | 42KW / 44KW |
Power Consumption | 9KW / 10KW | 10KW / 11KW | 11KW / 12KW | 10KW / 11KW | 11KW / 12KW | 12KW / 13KW | 9.5KW / 10KW | 10.5KW / 11KW | 11.5KW / 12KW |
Warming Time | Approx. 30 minutes | Approx. 25 minutes | Approx. 30 minutes | ||||||
Temp. Setting Range | Room Temp. — 300℃ | ||||||||
Temperature Control Method | PID Close Loop Control + SSR Driving | ||||||||
Temperature Control Precision | ±1.0℃ | ||||||||
Temperature Deviation on PCB | ±1.5℃ (by JT Board Test Standard) | ||||||||
Heating Element | Especial Heating elements For Long Life | ||||||||
Commutated Element | Aluminum Alloy Plate | ||||||||
Max. Temp. Gap Between Preheat & Reflow Setting | 80℃ | ||||||||
Max. Temp. Gap Between Preheat Zones Setting | 40℃ | ||||||||
Max. Temp. Gap Between Reflow Zones Setting | 40℃ | ||||||||
Data Storage | Process Data and Status Storage | ||||||||
Abnormal Alarm | Abnormal Temperature (Extra-high / Extra-low Temp.) | ||||||||
Board Dropped Alarm | Tower Light: Yellow–Warming; Green-Normal; Red-Abnormal | ||||||||
Standard Features Of Conveyor System | |||||||||
Rail Channels | 1 Lane | 2 Lanes | 1 Lanes | ||||||
Rail Structure | Subsection Integrated Type | ||||||||
Max Width Of PCB | 400mm (Option: 460mm ) | Motorized. Twin lanes width adjustable 50~250mm or Single lane 50~490mm | 610mm (Option: 686mm ) | ||||||
Range Of Rail Width/Adjustment | 50–400mm/ Motorized | 50–610mm / Motorized | |||||||
Components Clearance | Top 30 / Bottom 25mma | ||||||||
Conveyor Direction | L→R (Option: R→L) | ||||||||
Fixed Rail Side | Front Rail Fixed (Option: Rear Rail Fixed) | Front and Rear End Rails Fixed, 2 Central Rail adjustable. | Front Rail Fixed (Option: Rear Rail Fixed) | ||||||
PCB Transmission Agent | Air-Reflow = Chain + Mesh, (N2-Reflow = Chain only and Mesh optional) | ||||||||
Center Support (Option) | Preventing PCB warp such too wide and heavy component load | ||||||||
Conveyor Height | 900±20mm | ||||||||
Conveyor Speed Range | 300~2000mm/min | ||||||||
Lubrication Auto-Afflux | Standard | ||||||||
Thermal Management System and Analysis System | |||||||||
Temp. Thermocouple Slot | 4 Pcs | ||||||||
Electrical Driven Top Hood Opening | Standard | ||||||||
Operation Mode: Operate / Demo / Edit | Standard | ||||||||
Online Editing | Standard | ||||||||
Cooling Method | Standard:Forced-Air Type | ||||||||
Model for Nitrogen Process | JTR-800-N | JTR-1000-N | JTR-1200-N | JTR-800D-N | JTR-1000D-N | JTR-1200D-N | JTR-800L-N | JTR-1000L-N | JTR-1200L-N |
Flux Management System | Flux Reclaimed and Filtration standard for N2 Oven, easy clean-up. | ||||||||
N2 containment at Entry and Exit End | Standard | ||||||||
Flux Reclaim System | Standard | ||||||||
Oxygen Analyzer | Standard | ||||||||
Nitrogen Flow Meter | Option | ||||||||
Nitrogen Consumption [Standard] | 300~1000PPM at 20m³/hr(Nitrogen purity99.999%,0.4~0.7MPa) | ||||||||
Nitrogen consumption [Dilated hearth] | 500~1000PPM at 25~30m³/hr(Nitrogen purity99.999%,0.4~0.7MPa) | ||||||||
Water Chiller | 3 HP External Stand-alone Type, Powerful Cooling suit to Lead-Free Process Required | 4 HP External Stand-alone Type, Powerful Cooling suit to Lead-Free Process Required |